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Watch how welding facilities are shaving 25-30% of their welding times with an elbow jig.
Case Study: https://www.ljwelding.com/10tmr-pipe-double-jointing-system-for-improving-pipe-fit-up-processes Pipe and vessel fabrication will never be the same again. LJ has recently delivered the innovative 10TMR Pipe Double Jointing System to a very happy customer. This system effortlessly brings together, aligns, levels and rotates pipes or vessels, making time consuming fit-up a thing of the past.
Turning rolls are used for rolling and positioning for applications including small oil and gas pipe, wind towers, enormous pressure vessels and more. All LJ turning rolls can be customized with track mount wheels, or any other custom accessories.
Are weld repair rates eating your profit? Shop floor space tight with no room to increase production? Want up to 3 times more weld productivity without adding to payroll? Introducing the MNC4-100 Portable Welding Manipulator by LJ Welding Automation. The MNC4 is purpose built for your ever changing job shop flow and in tight work spaces like this. The MNC4 Portable welding Manipulator isn`t a robot, but it will outperform human capabilities 100% of the time. The MNC4 is ideal for pipe shops dealing with 48" OD pipe or less. Is your workspaces as crowded as this? If yes, the MNC4 is the right piece of equipment for you. Optimizing your welding environment starts by requesting your free welding automation consultation today. Pair the MNC4 with LJ positioning equipment for a one-stop-shop production improvement solution. Typically set up with MIG welding system, or medium duty SAW packages. Reduce your welder fatigue. Get consistent, code quality welds. Increase your manual welding productivity by up to 3 times. It`s time to make your jobs more profitable. MNC4-100 Portable Welding Manipulator by LJ. Request your free welding automation consultation for your next project. Or visit us today at www.LJwelding.com.
Fabricating thin walled vessel and need a major competitive edge? Would automating your process save you time and money? Need to reduce dependency on overhead cranes? Introducing LJ Welding`s Automated Tank Welding System. A thin-wall tank growing line and automated MIG column and boom welding manipulator.
Turnkey submerged arc vessel welding system and training, featuring the 16` x 16` manipulator and 80 ton turning roll set. Step 1: Prep the pipe or vessel and load on to the turning rolls. Step 2: Make a manual root pass Step 3: Position the subarc manipulator over the weld joint, lock the swivel base in place. Step 4: Touch screen and joystick controls for easy positioning of weld head. Step 5: Camera system allows operator to view weld joint and torch safely from ground level. Step 6: Fine tune the weld head position with joystick controlled cross slides. Step 7: Cross-hairs and laser pointer allow for precise fine tuning of weld torch location. Step 8: Turning rolls speed controlled from manipulator panel. Step 9: Flux recovery system started, ready to weld. Step 10: Push start button to simultaneously start turning rolls and welding. Single wire, twin wire, or tandem power source options for 15-40+ lbs per hour deposition rates.
Pipe turning rolls for heavy-duty pipe jointing: the 40TMR. The 40TMR has a 40 ton maximum capacity for pipe ranging from 24`` - 60`` OD. Simple controls fit up the workpiece with minimal effort for maximum output. Easy & quick alignment using rollers with hydraulically actuated idlers. The lateral track motion rail system brings the pipe sections together. This eliminates the need for wood cribbing, manual jacks and constant crane reconfiguration. Customer reported reduced fit-up times from multiple hours with two people, to a few minutes with one person....And reduced dependence on cranes, increased throughput and expanded capabilities in the shop. The Bottom Line: Customer reduced fit-up time from multiple hours with two people down to a several minutes with one person. Reduced dependence on cranes, increased throughput, and expanded capabilities in the shop. Have an upcoming project you`d like LJ to help with? Request a free consultation with one of our fabrication automation specialists below:[email protected]
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